Why Manufacturers Choose Our Optimisation Services
Key Issues Faced by Manufacturers: The 2024 EU Manufacturing Report indicates that 68% of machine shops experience a loss of over 15% capacity due to unplanned downtime and inefficient programming.
Our Solution:
✔ 30-Day Process Improvement Plans
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✔ CIMCO MDC Machine Monitoring
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✔ Lean Six Sigma Black Belt Strategies
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Typical Results Achieved:
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​✅ 90% faster programming (compared to manual methods)
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✅ 1.49% NCR rate (consistently below the industry's 1.5% standard)
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✅ 25% higher OEE (Overall Equipment Effectiveness) in just 3 months
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Our Optimisation Services
1. CNC Workflow Audit
Identify hidden bottlenecks across your CAD-CAM-CNC chain to unlock latent potential.
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✔ Deliverables:
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✅ Machine utilization heatmaps
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✅ Toolpath efficiency scoring
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✅ ROI calculation for strategic upgrades
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2. CIMCO
DNC/MDC Implementation
Transition to a paperless operation with wireless program transfer and real-time machine monitoring.
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✔ Features Deployed:
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✅ Barcode scanning for robust version control
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✅ OEE dashboards for seamless ISO/AS9100 compliance
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✅ Alarm tracking for proactive preventive maintenance
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3. Lean Machining Training
Bespoke, control-specific courses delivered using your actual parts and production scenarios.
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✔ Courses Include:
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✅ Mazak Integrex 5-Axis Optimisation
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✅ Fanuc Macro Programming
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✅ CIMCO Edit Advanced Backplotting
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Market-Specific Solutions
Region Key Needs Our Tailored Approach
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UK/Ireland High labour costs Automation consulting to reduce manual work
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Germany/Austria Precision demands Error-proofing strategies for tight-tolerance parts
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Nordics Green manufacturing initiatives Energy-saving toolpath strategies
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How It Works
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Discovery Call (30 min): A no-obligation initial consultation to understand your specific challenges.
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On-Site Assessment (1-3 days): An in-depth analysis of your current operations at your facility.
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Implementation Plan (Custom Roadmap): A bespoke strategy and roadmap tailored to your optimisation goals.
Pricing Models:
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Self-Service: £1,200 (Includes remote audit + comprehensive report)
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Full Package: £5,000-£15,000 (Includes training, software implementation, and ongoing support)
Request Preliminary Assessment
📞 Call us now on 07411 94 39 15
✉ Email: sales@mgctechnicalservice.com
✔ Free Consultations ✔ Training Programs ✔ Project Subcontracting